Project Completed

Chemical Injection Dosing Pneumatic Pump
   
Model BSCC-240
PLUNGER SIZE 1½"
PISTON SIZE 2.25"
SUPPLY PRESSURE PSI 10 ΤΟ 150
DISCHARGE PRESSURE 0 ΤΟ 3000
OUTPUT LTR 0.2 TO 10.5
PRESSURE AMPLIFICATI ON RATIO 1:20

Features of Chemical Injection Dosing Pump

  • Pump SS 316 or as liquid Parameters
  • Pump Operation with Compressed Air or Natural Gas
  • Ceramic Plunger - Plunger coated with ceramic
  • Plunger Type
  • Flow Control by stroking rate with Stroke Delay Timer and stroke length variation with an accurate Micro Meter Stroke Adjustment Device
  • Pressure Amplification ration 1:20
  • Intrinsically Safe Operation
  • Max Pressure 150kg/cm2
  • Steady State Accuracy +_ 1.0% or better
  • Input Air/Gas Supply :2-9 kg/cm2
  • Simple operation
  • Minimum working parts
  • Field serviceable pumps
  • Field adjustable maximum pressure cut off by control of Input Air supply from Air Filter Regulator Assembly
  • Supplied with inbuilt Filter Regulator Assembly and Flow calibration/flow Rate Pot.

Operating Cycle

Power Stroke: As the supply Air/Gas from the Air Timer thru the Pneumatic Drive Cylinder. The Piston - Plunger Assembly is driven down into the fluid Cylinder, Displacing Fluid. The fluid displacement result in an increase in pressure which closes the Suction Valve and opens Discharge Valve . A precise of fluid, corresponding to stroke of the plunger is discharged.

Suction Stroke: When the Air/Gas is exhausted from the top portion of Pneumatic Drive Cylinder through the Air Timer, Air/Gas is then supplied to the bottom portion of the Pneumatic Drive Cylinder in order to return the Piston-plunger to its original position. The piston -Plunger assembly allows the discharge Valve to close and the suction Valve to open. The fluid chamber is then refilled and ready for the power stroke.


Installation

  • Scrubber unit installed on supply flow line
  • Step down regulator with pressure gauge
  • Supply line tubing
  • Drop out tank with drain
  • Suitable Tubing ball valve
  • Suitable Tee at pump supply inlet with pressure gauge
  • Chemical supply tank
  • Ball valves
  • Pump setting Guage
  • In line discharge check valve
  • In line suction filter
Pumping Units (PU)
  • Max. pumping pressure: 10,000 psi
  • Max. pumping rate: 7 bbl./min
  • Data Acquisition System (DAS) with real-time monitoring systems (RTMS)
  • Twin-tanks with auger (3 m3 each)
S. No. Major Component Component OEM Purchase Source
1 Truck With Chassis Volvo India India
2 Engine Volvo India India
3 Power Transmission Take-Off (Pto) Fabco India/Usa
4 Hydraulic Parts And System Rexroth & Danfoss India
5 Twin Tank With Auger Bscc India
6 Centrifugal Pumps, Supercharger And Load Pump Dynapar & Ingersoll, Cnpumps India
7 Triplex Pump Serva & Gd, Jereh Usa
8 Control Cabin With Das & Rtms Bscc India
9 Design & Fabrication As Per Client Requirement Bscc India
10 Safety Systems As Per Requirement Bscc India
11 Measurement System Broil India India
Blending Units (BU)
  • Max. pumping rate: 30 - 120 bbl./min
  • Mixing tub capacity: 2 - 5 m3
  • Data Acquisition System (DAS) with real-time monitoring systems (RTMS)
  • Operating software
  • Liquid and solid dosing system
  • Max. proppant concentration: up-to 20 ppa.
  • Auto/ manual operation mode
  • Suction and discharge pumps
S. No. Component Component Purchase Source
1 Trailor With Chassis BSCC India
2 Engine Volvo India India
3 Hydraulic Parts And System Rexroth & Danfoss India
4 Mixing Tank BSCC India
5 Auger And Chemical Dosing System BSCC & Aone Exploration Ltd. India
6 Centrifugal Pumps Mission Magnum, Dynapar & Ingersoll India
7 Prime Mover Bharat Benz, Volvo, Ashok Leyland India
8 Control Cabin With Das & Rtms BSCC India
9 Design & Fabrication As Per Client Requirement BSCC India
10 Safety Systems As Per Requirement BSCC India
11 Measurement System Broil India India
Coiled Tubing Units (CTU)
  • Max. depth:
    • Up-to 3000 m: 1¼” & 1½”
    • 3000 to 6000 m:
  • Max. operating pressure: 10,000 psi
S. No. Component Component OEM Purchase Source
01 Truck With Chassis Volvo India
02 Engine Volvo India
03 Hydraulic Parts And System Rexroth & Danfoss India
04 Wet Kit Ph Machine Works Foreign
05 Injector Ph & Bscc India & Foreign
06 Reel Drum Bscc India
07 Control Cabin With Advance Feature And Control By Daq Bscc India
08 Bop & Stripper Tot & Nexsus, Lee, Shreeraj India & Foreign

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